Scientia et Technica Año XXVIII, Vol. 28, No. 03, julio-septiembre de 2023. Universidad Tecnológica de Pereira. ISSN 0122-1701 y ISSN-e: 2344-7214
150
Effect of extraction conditions on obtaining
pectin from agroindustrial coffee by-products
Efecto de las condiciones de extracción en la obtención de pectina a partir de
subproductos agroindustriales del procesamiento del Café
W. Pérez-Mora ; J. Mojica-Gómez
DOI: https://doi.org/10.22517/23447214.25163
Scientific and technological research article
AbstractPectin is a product of industrial interest that uses
agroindustrial residues to obtain it. To address the reduction of
waste generated in coffee agroindustrial production and explore
potential applications of by-products, this study investigates the
impact of various physical factors (pH, temperature, and reflux
time) on the extraction of pectin from discarded coffee husks
(Coffea arabica) in the San Juan de Rioseco area, following the
desiccation process. The extraction process involves hydrolysis in
an acidic medium using hydrochloric acid, followed by coagulation
with 96% ethanol, filtration, and subsequent drying at 45°C. The
quality of the obtained pectin is assessed through infrared
spectrophotometry to determine the degree of esterification and
extraction yields under different conditions. Wet material yields
high methoxyl pectin, with esterification levels ranging from 56%
to 75%, while the yield remains below 1%. Analysis of the main
components and surface graphs reveals an inverse relationship
between temperature and esterification degree, as well as a direct
relationship between time and yield. Based on these findings, the
optimal extraction conditions are determined to be pH 2.0, a
temperature of 90°C for 1 hour. Overall, the results suggest that
byproducts from the coffee agroindustrial process hold promise as
a source of pectin.
Index Terms acid hydrolysis, coffee byproducts, degree of
esterification, pectin, response surface methodology, solid-liquid
extraction, waste management.
ResumenLa pectina es un producto de interés industrial que usa
residuos agroindustriales para su obtención. Para abordar la
reducción de residuos generados en la producción agroindustrial
del café y explorar posibles aplicaciones de subproductos, este
estudio investiga el impacto de varios factores físicos (pH,
temperatura y tiempo de reflujo) en la extracción de pectina a
partir de cáscaras de café desechadas (Coffea arabica) en el área
de San Juan de Rioseco, después del proceso de desecación. El
proceso de extracción implica la hidrólisis en un medio ácido
utilizando ácido clorhídrico, seguido de la coagulación con etanol
al 96%, filtración y posterior secado a 45°C. La calidad de la
pectina obtenida se evalúa mediante espectrofotometría infrarroja
para determinar el grado de esterificación y los rendimientos de
extracción bajo diferentes condiciones. El material medo
produce pectina de alto contenido de metoxilo, con niveles de
esterificación que oscilan entre el 56% y el 75%, mientras que el
rendimiento se mantiene por debajo del 1%. El análisis de los
This manuscript was sent on August 17, 2022 and accepted on July 28,
2023. This work was supported by Centro de Gestión industrial SENA and
Sistema de Investigación, Innovación y Desarrollo Tecnológico - SENNOVA
code SGPS-8493-2021.
componentes principales y los gráficos de superficie revela una
relación inversa entre la temperatura y el grado de esterificación,
así como una relación directa entre el tiempo y el rendimiento.
Basándose en estos hallazgos, las condiciones óptimas de
extracción se determinan como un pH de 2.0, una temperatura de
90°C durante 1 hora. En general, los resultados sugieren que los
subproductos del proceso agroindustrial del café tienen potencial
como fuente de pectina.
Palabras claves— Extracción sólido líquido, grado de
esterificación, hidrólisis ácida, manejo de residuos, metodología de
superficie de respuesta, pectina.
I. INTRODUCTION
OFFEE is one of the most important agricultural products in
the world and Colombia is internationally recognized for
its coffee quality, aroma, and flavor. There are mainly two
methods for the treatment of coffee fruits: wet processing and
dry processing. Approximately half of the world coffee harvest
is processed by the wet method in which the coffee berry is
subjected to mechanical and biological operations in order to
separate the seed from the exocarp (husk), the mesocarp
(mucilaginous pulp), and the endocarp (seed). This is the
preferred method for processing in Colombia [1], [2].
The coffee pulp is one of the main by-products in the coffee-
making process and constitutes between 40 and 50% of the wet
weight of the fruit (including the husk)[1], [2]. This residue is
rich in carbohydrates, proteins, minerals, and appreciable
amounts of tannins, caffeine, and potassium [1], [3], [4]. These
wastes are generally underutilized. Its disposal in tropical
coffee-producing countries creates a problem because its
elimination causes environmental contamination, due to the
putrefaction of organic matter. This is why the need arises to
develop and implement adequate management mechanisms for
this waste material [1].
In the framework of a circular economy, efforts have been
W. P. M. Author is with the Centro de Gestión Industrial – SENA, Bogotá,
Colombia. (e.mail: whperez@sena.edu.co),
J. M. G. Author was with Centro de Gestión industrial – SENA. She is now
with the Tecnoparque, SENA, Bogotá, Colombia. (e-mail:
jamojica@sena.edu.co),
C
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made to develop mechanisms for the treatment and
management of coffee waste, including its use as raw material
for the production of food, beverages, vinegar, biogas, caffeine,
pectic enzymes, proteins, compost, and pectin, etc. [1], [5]. This
last product, pectin, is the central topic of this article.
Pectin is a natural biopolymer with various applications in
the food, pharmaceutical, and biotechnology industries; and has
been commonly used as a thickening, gelling, and colloidal
stabilizer agent in food and beverages [6], [7]. It is a complex
heteropolysaccharide composed of d-galacturonic acid residues
linked by α-1-4 bonds that form homogalacturonan chains [6],
[8]; and it is found commercially, almost exclusively, as a
derivative of citrus peel or apple pomace [9], [10], both by-
products in the manufacture of apple juice (or cider). However,
taking into account the growing industrial demand for pectin in
global markets (more than 5% per year) due to the wide variety
of technological and biological applications of this
polysaccharide [6], [11], it is important to find new sources that
are unconventional and have competitive and economic yields,
to obtain this product of industrial interest [10].
Obtaining pectin from various sources has been a widely
studied and published topic, but it is difficult to characterize this
as a model system due to the heterogeneous nature of the
polymer and the particular characteristics of each plant. A
useful tool that can be used for both statistical modeling and
experimental design is the response surface methodology
(RSM). From this methodology a model is obtained that allows
the establishment of the best conditions in the extraction
process by evaluating parameters such as pH, temperature and
extraction time, the degree of esterification and the extraction
performance. The response surface methodology has been
previously reported for the adequacy of the pectin extraction
process from other plant sources such as banana peel [12],
B.
Pectin extraction from coffee by-products
Pectin extraction was carried out by acid hydrolysis using
hydrochloric acid in a closed reflux with a condensation system
according to what was reported [9], [10], [20]. A ratio of 1
portion of coffee residue to 4 portions of water was used. In the
extraction, the effect of three variables was measured:
1)
the pH was adjusted by adding 1 mol L
-1
hydrochloric acid
with a potentiometer (between 1.5 and 3.5 pH units),
2)
the hydrolysis time (between 15 minutes and 90 minutes),
and
3)
the hydrolysis temperature is controlled in a thermostated
water bath (between 70⁰C and 90⁰C).
The extraction conditions evaluated were selected based on
the literature review conducted in the previously referenced
articles where the Response Surface Methodology (RSM) is
used as a method for optimizing conditions.
The warm, acidified extract was cooled to room temperature
and centrifuged at 6000 rpm for 15 minutes. The supernatant
was precipitated with 96% ethanol in a 1:1 v/v ratio and then
allowed to stand for one hour to allow the pectin to float. The
floating pectin was filtered off and rinsed with 96% ethanol.
The resulting pectin was dried in a forced convection oven at
45°C for 12 h. The extraction yield was calculated
gravimetrically and reported as the percentage of pectin
extracted compared to the total weight of the raw material used.
The following formula (equation 1), was used to determine
pectin yield:
pomegranate peel [13], passion fruit peel [14], pea hulls [15],
citrus peel [16], cocoa peel [17], [18], mango peel [9], guava
[19], jackfruit [20], and others. With the aim of generating a
% 𝑌𝑖𝑒𝑙𝑑 𝑜𝑓 𝑝𝑒𝑐𝑡𝑖𝑛 =
𝑊𝑒𝑖𝑔ℎ𝑡 𝑜𝑓 𝑝𝑒𝑐𝑡𝑖𝑛
𝑊𝑒𝑖𝑔ℎ𝑡 𝑜𝑓
𝑏𝑦𝑝𝑟𝑜𝑑𝑢𝑐𝑡𝑠
100 (1)
proposal for the utilization of residues in the agro-industrial
sector within the framework of the circular economy, in this
study, the effect of the extraction conditions on the efficacy of
obtaining pectin and its degree of esterification from
agroindustrial coffee residues is reported, using a response
surface methodology.
II. METHODS
A. Agroindustrial material
The agroindustrial coffee residues were obtained from coffee
farms in the municipality of San Juan de Rioseco in the
department of Cundinamarca, Colombia. These residues were
All procedures were performed in triplicate.
C.
Determination of the degree of esterification
Fourier transform infrared spectra (FTIR-ATR) were
obtained from pectin obtained in the frequency range of 4000-
800 cm-1 in a Shimadzu IR PRESTIGE-2 spectrophotometer.
The samples were placed in a reflectance attenuator (ATR). The
empty glass was used as a reference. The degree of
esterification was calculated by the equations (2) and (3) of
Pappas et al. [21], according to that reported by Minjares-
Fuentes et al. [22]:
crushed to reduce their particle size, and preserved by freezing
at -80⁰C. The sampling unit for the experiments was selected by
waste quartering method, and consisted of 100 grams of residue
for each experimental replicate.
DE 124R 2.2013
R
A
1740
A
1740
A
1630
(2)
(3)
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Where DE is the degree of esterification, A1740 y A1630
were defined as the absorbance intensities of the bands caused
by vibrations of the esterified and unesterified carboxyl groups
at 1740 cm
-1
and 1630 cm
-1
[22].
D.
Experimental design and statistical analysis
A central compound design (CCD) with three independent
variables (temperature, time and pH) was used for the
experiment. The response surface methodology (RSM) was
used to evaluate the effect of the study variables and determine
the best conditions for the extraction of pectin from
agroindustrial coffee residues, using as dependent variables the
pectin extraction yield and the degree of esterification. With the
results, a complete second-order model was tested according to
equation 3.
=
0
+
1
+
2
+
3
�� +
1
2
+
2
2
+
3
��
2
+
1
�� +
2
��� +
3
��� + (3)
Where y is the answer; ki, βi and αi are constant; t and T are
the extraction time and temperature respectively; and e is the
random error associated with the model. The RSM analysis,
principal component analysis, and residues plots was performed
in the trial version of Minitab 17.
III. RESULTS AND DISCUSSION
Pectin is a natural biopolymer with various applications in
food, pharmaceutical and biotechnology industries. In this
work, the obtaining of this industrially valuable product from
agro-industrial coffee by-products was proposed.
The degrees of esterification of the pectin obtained under
working conditions ranged between 60% and 75% and makes it
possible to classify them as high methoxyl pectin. Pectin can be
characterized by different parameters, the most important being
the degree of methoxylation or degree of esterification (GE),
which refers to the percentage of methoxylated C atoms in the
galacturonic acid skeleton, and is related to the gelation
properties [12]. Pectin can be classified as high methoxy
content if the degree of esterification is greater than 50%, and
low methoxy pectin content for degrees of esterification less
than 50% [12], [23]. This percentage is the one that determines
the possible use of pectin in the industry. Pectin with a high
degree of esterification is preferred.
Lower temperatures and times, and higher pH values produce
pectin with greater methoxylation that agrees with that reported
in pectin from other plant sources [9], [12], [13]. Another
parameter of interest is the yield percentage that was relatively
low compared to other plant sources reported in the articles that
have been cited, finding results between 0.14% and 2.0% under
the study conditions.
In order to optimize the extraction, the response surface
methodology using Minitab 17 was used to define the
conditions that produced a maximum percentage of yield while
maintaining a high degree of methoxylation. Based on the
results of the surface model of responses for the degree of
esterification and the percentage of yield, equations 4 and 5
were formulated and three-dimensional graphs were built (Fig.
1 and 2 where two variables are represented in a 3D surface
graph while that the other variable remained constant).
%𝑅 = −1,90 0,75𝑝𝐻 + 0,783𝑡 + 0,057𝑇 0,177 𝑝𝐻
2
0,173𝑡
2
0,00053𝑇
2
+ 0,0180𝑝𝐻 𝑇 (4)
𝐷𝐸 = 323 52,0 𝑝𝐻 + 1,1𝑡 4,69𝑇 + 1,28 𝑝𝐻
2
3.52𝑡
2
+ 0,0211𝑇
2
+ 0,528 𝑝𝐻 𝑇 (5)
The three-dimensional graphs are the graphical
representations of the regression models that provide a method
to visualize the relationship between the responses and
experimental levels of each variable and the type of interactions
between pairs of variables for the responses percentage of yield
(Fig. 1) and degree of esterification (Fig. 2).
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Fig. 1. Surface graphs for the variables studied. A Yield (%) as a function of
pH and time. B: Yield (%) as a function of pH and temperature. C: Yield (%)
as a function of time and temperature. The surface plots were made in Minitab
17.
Fig. 2. Surface graphs for the variables studied. A: Degree of esterification
(DE) as a function of pH and time. B: Degree of esterification (DE) as a function
of pH and temperature. C: Degree of esterification (DE) as a function of time
and temperature. The surface plots were made in Minitab 17.
Similar to that of pectin obtained from grape residues [22],
pectin from banana peel [24], and pectin from walnut
processing wastes [6], we found that the pH is the parameter
that most affects the performance in the extraction of pectin in
agroindustrial coffee residues.
The pectin yield decreases with increasing pH at different
extraction temperatures. This indicates that extraction is
favored by acidity. However, in an environment that is too
acidic, pectin will over-hydrolyze, degrease and be subject to
cleavage [16], obtaining lower yields, so an extraction pH of
close to 2 is recommended for the process.
At constant pH, it was determined that the longer the time
and the higher the temperature the yield for obtaining pectin
was higher. However, the product obtained decreases in quality,
since it has lower degrees of esterification. This is due to the
A
B
C
A
B
C
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fact that high temperatures and long exposure times favour
hydrolysis reactions of glycosidic bonds, demethylation
reactions, and polymer breakdown [16].
In the residual plot (Fig. 3A and 3B), it can be observed that
the residuals are randomly distributed around zero, without
showing a discernible pattern. This suggests that the statistical
model adequately captures the variability of the experimental
data and that there is no systematic trend in the residuals.
Therefore, we can infer that the model is a good representation
of the data. The Principal Component Analysis (PCA) confirms
the findings of the response surface model. Fig. 3C shows the
PCA projection plot. Principal Component 1 explains 33.6% of
the variance and confirms the positive relationship between
extraction time and pectin yield, while the degree of
esterification shows a negative relationship with extraction time
and temperature.
According to the model obtained through response surface
methodology, it was determined that the optimal conditions for
coffee pectin extraction, in relation to the response variables,
are pH 2, an extraction temperature of 90°C, and a hydrolysis
time of one hour. The suitability of the models in predicting the
responses was tested by conducting pectin extraction under the
selected optimal conditions. The experimental values aligned
with the predicted values (Table I). Overall, it was observed that
the model adequately predicts the response variables, as evident
from the correlations between the predicted and experimentally
obtained results, as depicted in the residual plots. The adjusted
model provides a better approximation for predicting the degree
of esterification, exhibiting only a 1.5% difference compared to
the values predicted by the model for the optimal extraction
conditions.
TABLE I
EXPERIMENTAL AND PREDICTED RESULTS OF THE STUDY VARIABLES
ACCORDING TO THE EQUATION OF THE RESPONSE SURFACE MODEL.
Experimental
(%)
Predicted (%) Difference %
Fig. 3. Model verification: Residue between the experimental results and the
results predicted by the response surface model for A. The yield, and B. The
Yield 0.58 ± 0.04 0.62 6.4
degree of esterification (DE). C. PCA projection plot
Degree of
esterification
65.6 ± 0.5 66.6 1.5
The pectin extracted under the response surface model
The results presented correspond to the best conditions for the extraction of
coffee pectin with respect to the response variables (pH 2, an extraction
temperature of 90°C and a hydrolysis time of one hour). The experimental
results are presented as the mean ± standard deviation for an n=3
conditions was characterized by infrared FTIR
spectrophotometry. The infrared spectrum of the pectin
extracted from the coffee husk under the extraction conditions
resulting from the response surface model is shown in Fig. 4. A
wide absorption around 3321 cm
-1
of polysaccharides caused by
stretching of hydroxyl groups is observed, as well as two peaks
between 3000 cm
-1
and 2850 cm
-1
that corresponded to the
asymmetric and symmetric stretching of the CH bond in the
galacturonic ring of aliphatic carbons. The absorption at 1732
cm
-1
corresponded to the stretching vibration of the C=O bond
of the esterified carboxyl group, while the absorption at
approximately 1647 cm
-1
was attributed to the vibration
stretching of the carboxylate ion bond (non-esterified carboxyl
group). The relationships of these absorptions are used to
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calculate the degree of esterification, according to those
reported by Minjares-Fuentes et al. [22] and according to
equation 2, showing a degree of esterification that classifies
pectin as high methoxy by being greater than 50% [10], [25].
The absorption peaks between 1010 cm
-1
and 1150 cm
-1
indicate that the sample contains pyranose similar to that
reported by Wang et al. [26]. The results found for coffee pectin
both in the form of the infrared spectrum and its absorptions
agree with those reported in pectin obtained from tomato
residues [25], in banana peel [12], in pomegranate peel [13],
and pectin extracted from grapefruit peel [26].
Fig. 4. FTIR spectrum for extracted pectin at pH 2 with closed reflux and
heating at a constant temperature of (90 ° C x 60 Minutes).
Taking into account that pectin is used as an additive
(thickening agent, gelling agent and colloidal stabilizer) [27],
[28], raw material that in Colombia must be exported from
producing countries such as Germany, Mexico, Brazil, China,
India among other producing countries [27], the results found
are an approximation to the possibility of generating a suitable
waste management proposal for the coffee agroindustry.
IV. CONCLUSION
The pectin was successfully extracted from agroindustrial
coffee by-products from the municipality of San Juan del Rio
Seco, Cundinamarca, under different conditions of pH,
temperature and extraction time. The high temperature and
strongly acidic pH conditions resulted in a higher extraction
yield, but at the cost of decreasing the degree of methoxylation
for a maximum of 75% for a minimum of 60%. The optimal
conditions for pectin extraction, defined as those that produced
a maximum extraction yield, while maintaining a degree of
methoxylation that classifies the pectin obtained as having a
high degree of methoxylation, were: 90°C, 1 h, pH 2.0.
The results suggest the potential for conducting a pectin
extraction process from this type of waste, aiming to achieve
proper waste management for the agroindustry. While the yield
results are lower compared to conventional pectin sources, it is
recommended to implement drying processes before extraction
to enhance this parameter. Additionally, future studies should
consider scaling up to a pilot plant to assess the process
efficiency and evaluate the characteristics of the product
obtained.
ACKNOWLEDGMENT
The authors thank to Centro de Gestión Industrial - Servicio
Nacional de Aprendizaje SENA in Bogotá and Sistema de
Investigación, Innovación y Desarrollo Tecnológico
(SENNOVA) for funding the project " Obtención de productos
aprovechables a partir de la valorización de residuos orgánicos
generados en plazas de mercado de Bogotá, en el marco de la
economía circular" code SGPS-8493-2021, the CGI - Neurona
Industrial Process research group, and the learners from the
Research Hotbed of Chemical Agroindustrial waste and Foods
- QuiRAl.
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Walter Pérez Mora was born in Bogotá,
Colombia in 1986. He received a bachelor’s
degree in Chemistry in 2009 from Universidad
Nacional de Colombia, in Bogotá, Colombia.
He received his Master in Science - Chemistry
in 2013 from Universidad Nacional de
Colombia, in Bogotá, Colombia. He is
currently pursuing a Ph.D. in Science - Chemistry in the same
University. He is an Instructor of technology in Chemistry
applied to industry in the Industrial Management Center to
Servicio Nacional de Aprendizaje SENA, where he is also a
member of the Research Group in industrial processes. He
is the author of a research book, four book chapters and 8
research papers. His research interests include, Plant
biochemistry, Environmental chemistry with emphasis on
circular economy and analytical Chemistry.
ORCID: http://orcid.org/0000-0002-7290-1874
Jaquelin Mojica Gómez was born in Bogotá,
Colombia in 1978. She received a bachelor’s
degree in Chemistry in 2004 from Universidad
Nacional de Colombia, in Bogotá, Colombia. She
is Specialist in Laboratory Management of the
Universidad Colegio Mayor de Cundinamarca
and received her master’s in science - Chemistry in 2021 from
Universidad Nacional de Colombia, in Bogotá, Colombia. She
has an extensive experience in the analytical area,
instrumentation management chemistry and design,
development, and analytical methodologies validations. She is
currently an instructor and researcher at the Centro de Gestion
Industrial of the Servicio Nacional de Aprendizaje SENA-CGI,
where she directs the hotbed of research in Agroindustrial
Waste Chemistry and Food QuiRAL. She is the author of a
research book and 2 research papers. Her research interests
include phytochemistry, analytical Chemistry and
environmental chemistry with emphasis on circular economy.
ORCID: https://orcid.org/0000-0002-4089-3750